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Christopher R Chapman's avatar

Some thoughts:

1. You were horribly misled in your early efforts to value stream map your process flow as activities over states, and I get that frustration. There was a reason early Scrum walls were just three columns: To Do, Doing, Done. Kanban promised to more closely model how the work is done and set the stage for misunderstanding.

2. There is rework in physical plant operations where product from later stages gets kicked back to prior ones introducing delays and increased costs.

3. Taiichi Ohno said something that always stuck with me about kanban, though from the original manufacturing context: the purpose of the kanban is to eliminate the kanban. In other words as a tool to take you from where you are to a new state, not becoming encased in amber.

A lot of lean folks miss this too, and go all-in on tools rather than evolving their system as Ohno did for Toyota over decades...

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